BatteryMonitor — MAHA

MAHA/Innovations/BatteryMonitor

E-mobility & high voltage

BatteryMonitor

Safety monitoring for removed HV batteries

Out of the car, not out of sight: as soon as a traction battery is removed, vehicle-side monitoring disappears. This is precisely where BatteryMonitor comes into play.

Concept phase

The gap

In the vehicle, the integrated thermal management system monitors the lithium traction battery continuously. As soon as the battery is removed — for repair, diagnostics, interim storage or return transport — that monitoring disappears. A mechanically or thermally pre-damaged cell heats up slowly even at rest, often long before any risk is visible from the outside.

Monitoring and stabilising

The sensor measures the coolant temperature continuously; you set the limits yourself. A closed liquid circuit with pump, heat exchanger and expansion tank distributes heat evenly across the cells and dissipates temperature increases. The risk of hotspots caused by a stationary battery is minimised.

Two-stage alerting

Stage one issues a warning directly on the unit for anyone present. Stage two reports over Wi-Fi or GSM — even when nobody is on site.

Complete documentation

The unit automatically logs the temperature curve — as evidence for insurance, stock intake and damage claims. As long as the battery is on your premises, you are responsible for its state, not the vehicle manufacturer.

Area of use

Wherever batteries are at rest: workshops offering EV servicing, interim storage, accompanied replacement battery transport. Mains-powered and portable — mobile or stationary, no need for reconfiguration.

Features and test scope

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Status legend

The innovations shown are at different stages of development. They are not available at short notice and will not necessarily be implemented in the version shown at the trade fair.

Research approach
A technical idea is being investigated. Whether and how it can be implemented as a product is still open.
Concept phase
The solution principle and intended benefit have been defined. The technical implementation is still being worked out and verified.
In development
The solution is being technically implemented or further developed. Features, design and dates may still change.
Field test
A prototype is being tested under real operating conditions. The results feed into further development.
SOP 2027
Start of series production (Start of Production) is planned for 2027.

Questions about this technology?

Product management and sales can provide information on availability, configuration and requirements for use.

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